Corrugation

Corrugation refers to the process of converting paper or cardboard into corrugated board, which is commonly used in the manufacturing of shipping boxes, packaging materials, and other similar products. The corrugation process involves passing the paper or cardboard through a series of machines that create a wavy or ridged pattern in the material, providing it with increased strength and durability. The corrugated board can then be cut and folded into various shapes and sizes according to the customer's needs and the standards requirements such as Board GSM, FCT, B.S, C.S, and Box Weight.

Corrugation

Single Facer

The Single Facer is a machine that is used to convert paper into a series of flutes, resulting in a two-ply liner. It's an important Machine at wet end at the corrugated cardboard manufacturing process.

Doublebacker

Double baker is a type of wet end machine that is used to convert liner into board with multiple layers, such as 3 ply, 5 ply, or 7 ply. It is a critical component of the paper manufacturing process, particularly for producing high-quality packaging materials. The machine helps to bond the different layers of liner together using heat and pressure, resulting in a strong and durable board that can be used for a variety of packaging applications.

Splicer

It is a machine that allows for the seamless changeover of paper or reel without the need to stop the Single Facer or Double Backer.

Splicer Machine

Hot Plates

I just wanted to remind you about the hot plates at the dry end process. You can use the hot plate in this section to dry sheet (boards) and control moisture for an effective way to maintain board quality. However, it's important to take proper precautions and follow safety instructions when using the hot plate. Be sure to monitor the board closely to prevent over-drying or damage, and consider using a humidity gauge to ensure that moisture levels are being controlled effectively. Additionally, for the top finishing of the board, it's important to clean the hot plate belt properly. Steam washing should be done at least every 6 months.

Hote Palate

Slitter and Scorer

This machine is quite interesting. It is called a Sleater and Scorer and it is used to cut large uncut corrugated sheets into smaller ones, based on the printing machine's needs. This machine is quite important in cutting board from a deckle vise and it provides scoring for the sheet flap height according to the RSC box. The female creasing creases the top side of the board, while the male creaser creases the bottom.

Nc-Cutter

Helical Cross Cutter

This machine is a helical cross cutter that is used to cut corrugated sheets lengthwise for single and double-part boxes. It improves the performance and efficiency of the machine.


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